不同的用途与概述:/Purpose and introduction
西林瓶液态物质洗烘分装加塞协作线由 QCL 品类落地式高周波波洗瓶机、 ASMR铁路桥式暧风循坏消毒烘干功能箱、NFGF品类型西林瓶液态物质分装加塞冷水机组成,也可手机单机操作。选应用于2-25ml的规格的西林瓶水针的研发。能完整消防喷淋加压、高周波波粗洗、瓶内部水清洁、瓶内部连着四次循坏水清洁、每次吹气、每次丰富水清洁、连着四次吹气、瓶内部吹气、打火、烘干功能消毒去热原、保压、前冲气、分装、后冲气、加塞等二十来道制作工序。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.优势特点:/characteristic
◆洗瓶机进行设备手夹瓶,适合多要求的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶主要采用气水喷针往返关注放入方式方法,的清洗疗效好,节电再生能源。并具有针架防跳动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶整一个热气聚氨酯保温管、喷针已经独立的分割,不要了交叠环境破坏,合乎GMP特殊要求特殊要求;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶螺母式前加装有缓存块,有保护好螺母式,抑制碎瓶角色;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶用到产品 进口清关云同步带,对接拨瓶块传送安瓿,执行比较稳定可靠的;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆真空烘箱通过制热反复蒸汽加热,温暖平均,节能技术;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆干燥箱设置防老是关机保護系统,执行健康;Mixer oven has suddenly loses power protection function, safe operation;◆烘干箱可配嵌套循环水冷式试验装置,不耗率屋内功率,提高屋内的气体压力不取舍的风险控制,加温的效果优;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆烤箱可配风风压差重新发展转换操作系统,减低房間和烤箱的风风压差不发展引起的炎热段偏斜,罐装间洗烘间工作温度升等一题材的相关问题;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆干燥箱应设DOP测量插口(属于风压差,风压,颗粒水粒子测量口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆烘烤箱一系列冷却段可带消毒基本功能(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆烤箱网带可带彩超牵连CIP在线播放刷洗程序;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆恒温干燥箱内腔可开展全定位、多方向高压力水擦拭;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆灌装线机分为横向发送到带的运瓶格局,拥有迅流速,有时分瓶确切,换年纪件便于;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆矿泉水瓶左下角现在的装卸搬运平面图和工作的橱柜台面一定的离,极为有利用百级层风流的借助,放到呈现乱流生态破坏药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆装灌机加塞方面,利用情况送塞,以其情况圆轮吸塞,兼具观查简单,上料机简单,送塞髙速的性质;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆罐安装系统可配瓷砖泵、304不锈钢泵、良好运动泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆灌装生产线机无瓶止灌,无瓶不放塞特点;In pieces filling machine no bottle filling, no bottle no gasser function;◆装灌机可选择配步进驱动器装灌结构(台达、三凌、德力西)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线用于PLC总控住、变頻器、接触屏控住新技术,电脑自动作业比较稳定靠谱;接触屏可展现各手机单机的电脑自动作业gif动态,各控住点的水管打压、标准气压、气压、温等展现,各旋转开关情况下和故章展现,故章个人鉴别诊断和故章深入分析及判定方案,使整个的的产出的时候实现电脑智能工业控住,联线具备着三机电气不平衡量传动装置,有保障的产出稳定靠谱。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.可根据玩家的所需,还可供选装:According to the needs of customers, but also available for selection:◆西门子系统、斯耐德、三凌、台达等项目操作系统;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气气压、温度及超音波波承载力、玦尘水粒子、空气流速在线播放论文检测、提醒、见证、打印图片系统性;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、无茵丢开器整体。◆ORABS、CRABS、无茵丢开器整体。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.技巧数据/technical parameters:
物料材质 product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
适用于标准 Cutting dimension(ml) | 2-25(全国西林瓶) | 2-25(国家西林瓶) | 2-25(时代国际西林瓶) | 2-25(新国际西林瓶) | 2-25(时代国际西林瓶) | 2-25(国.际西林瓶) | 2-25(时代国际西林瓶) | ||||||
灌装设备头数 Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
产生效果production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶符合标准率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶划伤率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
无菌温差sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
换气扇量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
装罐要求Filling accuracy(%) | ≤ ±2.5 (厂ꦐ家式驱动软件面积泵、陶瓷厂家泵、不锈钢圆管泵) ≤ ± 0.5-1.0 (交流伺服电机驱动包水比热容泵) | ||||||||||||
加塞及格率率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
废气层流净化后的度Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
真空体抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
电容(电容器)量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
供电power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
总质量total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
造型厚度boundary dimension(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |